Chrysler LLC announced August 13 that it will invest approximately $1.8 billion in new vehicle programs, including a significant expansion and upgrade at its Jefferson North (Detroit) Assembly Plant to ready it for future production, starting in 2010. The announcement was made by Tom LaSorda, Chrysler LLC vice chairman and president, during a speech at the 2008 Management Briefing Seminars in Traverse City, Mich.
"This investment in our future products and at Jefferson North will enable the Company to produce a future generation of vehicles more efficiently, with world-class quality and an improved environmental footprint," said LaSorda. "Furthermore, this commitment reinforces the long-standing partnership between Chrysler LLC, the City of Detroit and the State of Michigan."
"A strong Chrysler is important for Michigan and Michigan workers, and we are pleased to cooperate with them on this project," said Governor Jennifer Granholm. "This expansion will continue a valuable, long-term partnership that has helped keep Michigan the automotive capital of North America."
Plant and Product Advancements
The total program investment will go toward product development functions, as well as new, state-of-the-art manufacturing systems in the plant. This investment provides for the design, development, components and supplier support associated with the new vehicle programs.
"We believe the Jefferson North makeover will give the facility and our Company the upper hand on how responsive we can be to shifts in consumers' needs and changing market demands," said Frank Ewasyshyn, Chrysler LLC executive vice president of manufacturing. "We also believe this will be achieved while continuously improving the quality of our vehicles that will be produced in Detroit."
Jefferson North will undergo a 285,000-square-foot building expansion to replace the existing body shop, which will give the facility an all-new level of manufacturing flexibility for multiple product capability. In addition, changes throughout paint and assembly operations will accommodate vehicles of various sizes and dimensions. Material handling and other plant functions also will be improved.
Plant employees will benefit from new levels of involvement and training to help complete the plant transformation. Much of the critical work required for facility and equipment preparation and installation will be accomplished by employees from the plant, a result of collaborative work between Chrysler and the United Auto Workers union.
"This is an important day for the future of the UAW and Chrysler LLC, and we are pleased to partner with Chrysler to help maintain jobs in Michigan," said General Holiefield, UAW vice president and director for the Chrysler Department. "Although we are in the midst of challenging times, the strong relationship between Chrysler and the Union will contribute toward our long-term success."
Green Initiatives
Multiple "green" initiatives will be employed at Jefferson North. Each of these additions will result in energy savings, as well as a brighter, cleaner and more ergonomically sound workplace for employees. Plus, these advancements will improve the environmental footprint of the facility by reducing carbon emissions, solid waste and raw material consumption while also helping to green the outside grounds of the plant. These include:
· Energy-efficient fluorescent lighting fixtures and a state-of-the-art energy management system;
· Air filtration systems to improve employee comfort and workplace cleanliness;
· Decanting technology, which will utilize paint sludge as an energy source, reducing emissions and solid waste;
· Electric-servo weld guns in the new body shop to improve welding quality for the vehicle bodies, while also producing quieter operations;
· Replacing unused asphalt parking areas with grass to reduce heat generation and improve appearance;
· Utilizing reusable paint clips that hold doors in place during the paint process and reusing parts racks, resulting in a reduced raw material consumption; and
· Trailer cubing and rack density improvements to reduce fuel consumption and transportation costs.
The energy savings resulting from the sludge operations, filtration systems, lighting and servo welding alone are anticipated in total to save several dollars per vehicle built, while helping to have a cleaner, brighter workplace.
About Jefferson North Assembly Plant
The 2.7 million-square-foot Jefferson North Assembly Plant was built in 1991. The company's current Jeep Grand Cherokee has been produced there since its introduction in 1992. The facility was expanded once in 1999, and the plant currently produces the Jeep Grand Cherokee and Jeep Commander. Jefferson North Assembly Plant is a member of UAW Locals 7, 889 and 412.