Many vibration programs fail because they become too complicated. Too much data can sometimes become more confusing than too little data. Many potential machinery problems can be eliminated with the analysis if you keep in mind several simple concepts.
These differences can be used to zero in on machine faults.
For example, take a generic 100-horsepower motor. If an outboard rolling element bearing begins to fail because of a lack of lubrication, the first indicator is high-frequency ringing from the bearing. This is characterized by a large increase in acceleration amplitude and small to no increase in velocity or displacement. Now you have identified that there is a high-frequency problem and not a low-frequency mechanical problem. You can eliminate low-frequency sources such as looseness, balance or misalignment. What is the most likely source of high-frequency vibration on the back end of a motor? It’s probably a bearing or shaft or rotor rub.
Now, you can apply a simple test. Grease the bearing and see if the acceleration returns to normal. If it does, you have nailed the problem without knowing the bearing frequencies or even taking a spectrum. Come back the next day and see if the acceleration is back up. If it is, you either have a lubrication problem with contamination or a loss of grease, a damaged bearing or both.
While not perfect, understanding the behavior of vibration units combined with a mechanical understanding of machinery can help you quickly identify machinery problems.The article is courtesy of Ludeca Inc., a manufacturer and distributor of tools and systems for laser shaft alignment; monitoring of positional change in running machinery (thermal growth); bore and turbine diaphragm alignment; flatness and straightness measuring and vertical plumbness measuring. For more information, visit www.ludeca.com or call 305-591-8935.